Full Auto Aluminum Foil Container Making Machine
Full Auto Aluminum Foil Container Making Machine
Full Auto Aluminum Foil Container Making Machine
I. BRIEF INTRODUCTION
The Full Auto Aluminum Foil Container Making Machine is used for manufacturing aluminum foil containers. With automatic foil feeding, auto lubrication, mould forming, and automatic collecting, it offers high precision, fast production speed, and requires fewer operation workers. It’s indeed an excellent choice for foil product manufacturing factories.
The precise stepper motor allows for adjusting the exact speed of aluminum foil entering the press, while the high-speed vertical pneumatic press and self-developed high-precision mould ensure efficient production. The PLC and converter are sourced from Mitsubishi Japan or Chinese Inovance, and the electrical components are from Schneider or other well-known brands. This selection of components ensures sensitive machine control and precise feeding accuracy, with a tolerance of ±0.03mm.
For the aluminum foil container mould, a combination of low-speed wire cutting and high-precision CNC processing methods is employed. This approach guarantees the accuracy of the final products and enhances production speed.
At Konix, we have extensive mould experience that can be utilized to customize the appearance and design of foil containers according to your specific requirements. Our goal is to work together to achieve your business goals and succeed in the market with our Full Auto Aluminum Foil Container Making Machine.
Ⅱ. PRODUCTION LINE CONFIGRATION
- Automatic Foil Feeder
The automatic foil feeder consists of essential features:
Precise Stepper Motor: Controls the speed of aluminum foil entering the press with accuracy.
Height Adjustment: Allows operators to adjust the entrance height of the foil for proper alignment with the press tool.
Reel Shaft System: Facilitates quick and easy roll exchange while maintaining optimal axial alignment.
Lubrication System: Provides lubrication to the foil strip, eliminating the need for pre-lubricated raw material and offering flexibility for specific lubricant requirements.
Technical data:
- Model: 800
- Material width: ≤800mm
- Feeding accuracy: ±0.03mm
- Shaft Diameter: ø 76mm
- Work Power: 1.5kw
- Loading weight: 2000kg
- Number of rollers: 3 sets
- Overall weight: 600kg
- Decoiler dimensions: 1420mm*1460mm*1180mm
- Precise Length controller: 600mm*1010mm*900mm
- Lubricant refill way: Auto filtrate
- Lubricant coating consumption: 300-600mg/sqm
- Foil lubricant tank material: SUS304
- Length controller structure material: aluminum profile
2. Precision Pneumatic Press
The precision pneumatic press is special designed and customized press for the Full Auto Aluminum Foil Container Making Machine. The nominal capacity is 600KN. And its max die set height, slide stroke and bolster are all customized only for KONIX self-developed mould. The press main motor adopts German Siemens brand, and Schneider and Omron for other main electrical parts.
- Nominal capacity: 600KN
- Press type: Pneumatic
- Slide of stroke: 220mm
- Max die set height: 450mm
- Motor Power: Siemens 5.5kw
- Overall weight: about 5000kg
- Work table design: left and right separated
- Working speed: 30-80circles/min
- Hydraulic overload protection: Yes.
- Mould set height display method: Digital.
- Variable frequency speed adjustment: Yes
- High Precision Mould
Aluminum Foil Container Mould is a specialized tool used in the manufacturing of aluminum foil containers.
- With the flexibility of gas, it adopts the principle of gas compression and rebound, high precision, more stable.
- Manufactured with best heat treatment and WEDM-LS process, with high processing accuracy within 0.005mm.
- The processing of aluminum foil containers is completed from cutting, stretching, forming, curling, and finished products at one time, including various sides (G side, L side or IVC, folding side, etc.).
- The normal service life of the mold: 10 million to 100 million times (excluding wearing parts) the wearing parts are shears, guide pillars, cylinders, crimping grooves, etc.
- Mold materials and processing technology: mainly 45 carbon steel, DC53, CR12MOV, after quenching and tempering, vacuum heat and deepening cold treatment, etc., the mold is equipped with precision guide posts and guide bushes, slow wire cutting processing, precision surface grinding, and all accessories are Fine workmanship.
- Automatic Stacker
Structure. It adopts aluminum profile frame structure, with beautiful and solid appearance, suitable for the collection of various types and sizes of aluminum foil containers.
Operation. Through the movable touch system, users can easily set the collection quantity, control the conveyor belt speed, the height of the collection platform, count the collection quantity, etc. By adjusting the precise tools on the collection machine, the container collection size can be easily adjusted
Electrical. Cooperate with INOVANCE, a leading global provider of industrial automation. Use the complete control system, including display, PLC, inverter and motor, etc. The experience of operating our Full Auto Aluminum Foil Container Making Machine is extremely stable and smooth.
| Model | KN-2 | KN-3 | KN-4 | KN-5 | Customization/Remarks |
| Quantity of Lane | 2 | 3 | 4 | 5 | – |
| Conveyor belt lifting stroke | 200mm | 200mm | 200mm | 200mm | – |
| Container Dimensions (L*W) | 80-260 * 80-380 | 80-240 * 80-380 | 80-210 * 80-380 | 80-200 * 80-380 | Customization |
| Voltage | 220V~415V | 220V~415V | 220V~415V | 220V~415V | Customization- |
| Dimensions (L*W*H) | 2560*1130*1550mm | 2560*1430*1550mm | 2560*1680*1550mm | 2560*1930*1550mm | – |
| Main Function | Products Counting, Stacking Quantity Setting, Height lifting, Blowing Setting, Speed Setting, Rail Setting | – | |||
| Language | English and Chinese | – | |||
| Discharge Detection | Support products discharge detection from the press machine | – | |||
| Lifting System | 2 Units of Linear Guide Cylinders | System automatic control | |||
| Other Support System | Photoelectric and Optical Fiber Sensors | – | |||
| PLC | INOVANCE H3U-3624MT-XA | – | |||
| Touch Screen | INOVANCE IT7070T | Touch Screen Panel movable design | |||
| Frequency Converter | INOVANCE MD200S-1.5B | – | |||
- Electrical Control System
Full Auto Aluminum Foil Container Making Machine is controlled by PLC and we can set and view the production speed and amount on the surface. The control system we adopt Chinese Inovance PLC and famous brand Schneider, Omron for other parts. We have cooperation with INOVANCE, a leading global provider of industrial automation in China and we use the complete control system, including display, PLC, inverter and motor, etc. The experience is extremely stable and smooth. If you have additional needs, we can replace the control system for you, such as Mitsubishi of Japan, Siemens of Germany, etc.
