China Aluminum Foil Container Making Machine
China Aluminum Foil Container Making Machine
China Aluminum Foil Container Making Machine
I. BRIEF INTRODUCTION
KONIX China Aluminum Foil Container Making Machine is a sophisticated solution for producing aluminum foil containers efficiently:
- This machine features automatic foil feeding, auto lubrication, mold forming, and automatic collection, which collectively contribute to high precision, rapid production speeds, and reduced labor requirements.
- Its precise stepper motor allows for adjusting the aluminum foil speed entering the press, while the high-speed vertical pneumatic press and high-precision molds ensure swift and efficient manufacturing.
- Components like the PLC, converter sourced from Mitsubishi Japan or Chinese Inovance, and electrical parts from Schneider or other reputable brands guarantee precise machine control and feeding accuracy, with an impressive tolerance level of ±0.03mm.
- The aluminum foil container mould is manufactured using a combination of low-speed wire cutting and high-precision CNC processing techniques, ensuring accuracy in the final product and optimizing production speed.
- Konix, with its extensive mold expertise, offers customization options for the appearance and design of foil containers to meet specific client requirements, demonstrating a commitment to collaborative success and achieving business objectives in the market.
The China Aluminum Foil Container Making Machine by Konix stands out for its advanced features, precision manufacturing, and customization capabilities, making it an ideal choice for aluminum foil product manufacturing factories seeking efficiency and quality production.
Ⅱ. PRODUCTION LINE CONFIGRATION
- Automatic Foil Feeder
The automatic foil feeder consists of essential features:
Precise Stepper Motor: Controls the speed of aluminum foil entering the press with accuracy.
Height Adjustment: Allows operators to adjust the entrance height of the foil for proper alignment with the press tool.
Reel Shaft System: Facilitates quick and easy roll exchange while maintaining optimal axial alignment.
Lubrication System: Provides lubrication to the foil strip, eliminating the need for pre-lubricated raw material and offering flexibility for specific lubricant requirements.
Technical data:
- Model: 800
- Material width: ≤800mm
- Feeding accuracy: ±0.03mm
- Shaft Diameter: ø 76mm
- Work Power: 1.5kw
- Loading weight: 2000kg
- Number of rollers: 3 sets
- Overall weight: 600kg
- Decoiler dimensions: 1420mm*1460mm*1180mm
- Precise Length controller: 600mm*1010mm*900mm
- Lubricant refill way: Auto filtrate
- Lubricant coating consumption: 300-600mg/sqm
- Foil lubricant tank material: SUS304
- Length controller structure material: aluminum profile
2. Precision Pneumatic Press
The precision pneumatic press is special designed and customized press for the KONIX China Aluminum Foil Container Making Machine. The nominal capacity is 600KN. And its max die set height, slide stroke and bolster are all customized only for KONIX self-developed mould. The press main motor adopts German Siemens brand, and Schneider and Omron for other main electrical parts.
- Nominal capacity: 600KN
- Press type: Pneumatic
- Slide of stroke: 220mm
- Max die set height: 450mm
- Motor Power: Siemens 5.5kw
- Overall weight: about 5000kg
- Work table design: left and right separated
- Working speed: 30-80circles/min
- Hydraulic overload protection: Yes.
- Mould set height display method: Digital.
- Variable frequency speed adjustment: Yes
- High Precision Mould
The Aluminum Foil Container Mould is a crucial component in the production of aluminum foil containers, offering precision and efficiency:
- Utilizing gas compression and rebound principles, the mold provides flexibility, high precision, and stability during the manufacturing process.
- Crafted with top-tier heat treatment and WEDM-LS (Wire Electrical Discharge Machining – Low Speed) processes, the mold boasts exceptional processing accuracy within a remarkable range of 0.005mm.
- The mold facilitates a streamlined production process for aluminum foil containers, encompassing cutting, stretching, forming, curling, and final product completion in one continuous operation, accommodating various styles such as G side, L side, IVC, folding side, and more.
- The mold exhibits a robust service life ranging from 10 million to 100 million cycles (excluding wearing parts like shears, guide pillars, cylinders, crimping grooves), ensuring durability and longevity.
- Constructed primarily with materials like 45 carbon steel, DC53, and CR12MOV, the mold undergoes rigorous treatments such as quenching, tempering, vacuum heat, and deep cold treatment for enhanced resilience. Precision guide posts, guide bushes, slow wire cutting processing, and meticulous surface grinding techniques are employed during manufacturing, emphasizing fine craftsmanship and durability.
The Aluminum Foil Container Mould embodies advanced technology and meticulous workmanship to meet the demands of efficient and precise aluminum foil container production.
- Automatic Stacker
Structure. It adopts aluminum profile frame structure, with beautiful and solid appearance, suitable for the collection of various types and sizes of aluminum foil containers.
Operation. Through the movable touch system, users can easily set the collection quantity, control the conveyor belt speed, the height of the collection platform, count the collection quantity, etc. By adjusting the precise tools on the collection machine, the container collection size can be easily adjusted
Electrical. Cooperate with INOVANCE, a leading global provider of industrial automation. Use the complete control system, including display, PLC, inverter and motor, etc. The experience of operating our China Aluminum Foil Container Making Machine is extremely stable and smooth.
| Model | KN-2 | KN-3 | KN-4 | KN-5 | Customization/Remarks |
| Quantity of Lane | 2 | 3 | 4 | 5 | – |
| Conveyor belt lifting stroke | 200mm | 200mm | 200mm | 200mm | – |
| Container Dimensions (L*W) | 80-260 * 80-380 | 80-240 * 80-380 | 80-210 * 80-380 | 80-200 * 80-380 | Customization |
| Voltage | 220V~415V | 220V~415V | 220V~415V | 220V~415V | Customization- |
| Dimensions (L*W*H) | 2560*1130*1550mm | 2560*1430*1550mm | 2560*1680*1550mm | 2560*1930*1550mm | – |
| Main Function | Products Counting, Stacking Quantity Setting, Height lifting, Blowing Setting, Speed Setting, Rail Setting | – | |||
| Language | English and Chinese | – | |||
| Discharge Detection | Support products discharge detection from the press machine | – | |||
| Lifting System | 2 Units of Linear Guide Cylinders | System automatic control | |||
| Other Support System | Photoelectric and Optical Fiber Sensors | – | |||
| PLC | INOVANCE H3U-3624MT-XA | – | |||
| Touch Screen | INOVANCE IT7070T | Touch Screen Panel movable design | |||
| Frequency Converter | INOVANCE MD200S-1.5B | – | |||
- Electrical Control System
- The machine is PLC-controlled, enabling users to conveniently set and monitor production speed and quantities directly on the surface interface.
- The control system integrates a Chinese Inovance PLC and reputable brands like Schneider and Omron for other components, ensuring reliability and operational efficiency.
- Collaboration with INOVANCE, a prominent global industrial automation provider in China, results in a comprehensive control system comprising display units, PLCs, inverters, motors, and more, delivering remarkable stability and seamless operation.
- For clients with specific preferences or requirements, the control system can be customized. Options include renowned brands like Mitsubishi from Japan, Siemens from Germany, among others, offering enhanced flexibility and adaptability to cater to diverse operational needs.
The China Aluminum Foil Container Making Machine stands out for its advanced control capabilities, flexibility, and potential for customization to optimize operational performance according to specific requirements.
